A system has multiple components that interact with each other and influence the performance of each. Flexo Plate Installation Machine SMART-1000; Plates. function calcolaPassoDeformato() { . Great plates with the wrong anilox rolls offer nothing to improve quality. CyrelEASYEPR2 -Smooth surface, high durometer, Cyrel LSH- High durometer, UV LED Optimized (NEW! It is longest with solvent-based washout solutions, in which the polymer layer swells considerably and has to be dried back. It is permissible to use solvent mixtures containing a limited amount of active solvents (ethyl acetate content-preferably under 10%). EKOFA-16PM. The caliper of the plate is one of the most important factors when controlling the impression setting on the press machine; any low spot will not print or will cause overprinting for the remainder of the printing plate. Kodak flexo plates: more than 6 reasons to choose them. Apply the reduction to the graphics of your file using graphic softwares.. Are produced to optimize press and ink performance. var psDistortoInMM=0; The next section is the printing section . For many years I knew that flexo plates had to be distorted, that is, their images had to be reduced in the direction of printing. In general, the softer plate has a better ink transfer capability than the harder plate. Top quality digital photopolymer printing plates for various applications. Distortion in flexographic printing occurs when the (relatively) soft material of the printing plate is wrapped around the hard cylinder while being mounted on the press. var psNonDistorto=0; And if circumstances change again, well find a way to be right there with you meeting the new challenges. Flexo Plate Processing Solvent Washable. About the Author :Mohammed Abdul HaleemEmail: packagingprinting@consultant.com. If you do not consent to this use of your personal information, please do not use this system. Printing has evolved over the centuries, and now improvements come constantly. Kfattore = (2 * piGreco * (spCliches - spPoliestere)).toFixed(decimali); These metrics include 1. Collating Printing. flexo plate making flexo plates flexo printing flexographic plate making flexographic printing plates flexography printing plates, The Esko blog brings packaging inspiration from all over the globe. Having prepared the file it is time to upload it. Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. Their flexo plate thickness is usually between 3.94 and 6.35mm. We supply online technical support. All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. Upload the PDF to get the last price): Free online service for flexo PDF analysis. // al boot della pagina imposto i valori di default sugli input in pagina In the flexo printing process. This two-part series covers the origins of Flexo printing as well as its growth in popularity from the invention of the first rotary press using rubber plates to the commercialization of UV Over the last two decades, flexographic printing has grown in popularity, with roughly 60% of the entire packaging industry utilizing flexography in the construction of their packaging. 1. ), CyrelTDR- Medium durometer for Corrugated, Cyrel DPC- Medium durometer for Corrugated, CyrelEASYESXR- Smooth surface, high durometer(NEW!). We may supplement the information collected from you with information that is available from publicly available third party sources. Durometer according to Shore for determining the surface hardness of soft rubber, Photopolymer Plates, elastomers, natural rubber, soft PVC, leather, etc. printing defects, Exclusive patented construction. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. 2. var decimali=2; Platemaking is evolving not only in the development of new and innovative materials but also in the technological improvements of imaging and processing equipment. Our sleeves and cylinders are created and print 100% distortion free. Nowadays, customers decide individually which category offers the most benefits for their processes. jQuery('#psRisultanteinMM').html(msgCalcoloInvalido); if ( isNaN(psNonDistorto) ) { // verifico di nuovo se il valore ottenuto numerico, se non lo invio un messaggio di errore This will allow for a higher ink density print that affects quality directly. Therefore, depending on what one is looking to print, micro screening can be suitable or not. However, until recently, I simply relied on charts for the distortion factor for each of our cylinder sizes. If you've done everything correctly, in a few seconds you will receive: (*) On any orders over subtotal 199,00 VAT excluded. } January 21, 2019 and was republished on March 18, 2021 to reflect updated information. Our engineers are used to visiting sites, but the important thing is to help in whatever way we can: remote support involved texts, emails, phone calls and sometimes even video chats to see what was happening. If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. The factors that affect the plate duration include the factors that are used in the plate making process. It is an another important factor when selecting plate material. 5.50 mm. THE FLEXO PRINTING PLATE There are two types of plate material used for flexographic printing; rubber and photopolymer. } Thickness of the Flexo plate ranging from 1.14 mm to 5.50 mm. Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. We are the sole owner of the information collected on this website, and will not sell, share, or rent your personal information in ways different from what is disclosed in this privacy statement. Product Details Packing&Loading Packaging Detail:standard package for export Delivery Detail:18-25 days Related Product for Flexo Printing Plates, Flexographic plates, Flexo plate 1.PS Plate is used in offset printing machines. jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); psNonDistortoInMM = (psNonDistorto * 25.4).toFixed(decimali); Set to -10% because it is considered compensation average value. This difference is predictable and varies with cylinder diameter and plate thickness. jQuery('#psRisultanteinPC').html(psDistortoPercentuale + ' %'); The latest news about the flexo and bag converting industries. jQuery("#slSpCli").change(function(){ Their task is to transfer the ink from the anilox roller to the substrate. /***************************************** 2.4225 / 2.5465 =0.9513 = 95.13%. The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. Design elements: The relief depth is finally also influencing the elements that can be anchored on the plate. Water Wash Flexo Plate. Also select which ink you want to print with: Dotgain compensation is useful to adapt full tone patterns, images and vector graphics to the conditions of your printing system. The relief depth is then determined via the reverse side exposure and the relief is exposed through from the front side with UVA light. Max Printing Speed. Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. jQuery("#allung").html( Kfattore ); At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . break; indicator marks to highlight the working range of the hardness tester. var Kfattore=0; Corel Draw, Everything has been designed to ensure your safety. Liquid photopolymer, about the consistency of honey, solidifies when exposed to ultraviolet light. Re-mount plates in registration. Pencil, paper, and calculator in hand, I set out to derive the formula. Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. jQuery("#inptPs").on('input', function(e){ Try a few calculations and compare them to your charts. ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer(NEW! At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer. It is essentially a modern version of letterpress which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. (Final price not displayed. Fausto Morello in 2018 for Flexo24 Imaging Quality Whether you're using digital or analog plates, the finished plate cannot exceed the quality of the original image carrier. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. spCliches=jQuery(this).val(); Conversource Custom Cuts tesa stickyback to your desired width and Ships Same Day. High resistance to ozone. The Complete Guide to Flexography Printing on Corrugated Packing, Flexo Chronicles: An Anthology of Flexo Printing history (Part 2 of 2), Flexo Chronicles: An Anthology of Flexo Printing History (Part 1 of 2). refreshFattoreK(); The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. The Flexo Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a knife. Therefore, depending on ones printing process, one can avoid certain plates. Thickness: 1.14mm Durometer (Shore A): 69---70 Recommended relief depth (mm): 0.6---0.7 Image reproduction: 2%~95% Maximum ( line/inch): 150 Minimum isolated line: 0.10mm (0.004inch) Minimum isolated dot: 0.2mm (0.0079inch) Supply Ability Supply Ability: 500000 Square Meter/Square Meters per Month Packaging & delivery Packaging Details flexoexpert. (jt-fa3s) Flexographic Polymer Plate Maker Machinery / Water-based Flexo Plate Making Machine , Find Complete Details about (jt-fa3s) Flexographic Polymer Plate Maker Machinery / Water-based Flexo Plate Making Machine,Rubber Flexo Plate Making Machine,Resin Offset Printing Plate Making Machine,Plate Makers from Supplier or Manufacturer-Qingdao Pingte Machinery Equipmake Co., Ltd. Flexographic Printing Plates Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. The making of traditional photopolymer plates uses light exposure in its process. Are you looking for the lowest cost plate? 2021. ORDER NOW THE FLEXO PRINTING PLATES, THE PHOTOPOLYMER FOR FLEXO PRINTING. }); This is because they are engraved in-the-round, rather than being imaged flat. Although it may seem that the tape is simply there to stick the plate to the printing cylinder, the increased demands from the flexo printing process, such as higher running speeds, faster changeovers and cost reduction, mean that the importance of this component cannot be overlooked. Since most substrates are fed into the press from rolls, or webs, the first section is called the unwind and infeed section. HD Flexo, stochastic screening, and all the most sophisticated prepress techniques can be measured and controlled with ease and accuracy. Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. Thanks for signing up! It can be controllable and predictable with some standard best practices. DuPont, the DuPont Oval Logo, and all trademarks and service marks denoted with , or are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. Since its invention some 130 years ago, flexography has come a long way. The plate duration of the micro screening plate tends to be shorter than the plate without micro screening. The unit of measure for hardness is Shore A, measured with a durometer. Harder plates may be more brittle than softer plates and therefore offer shorter run lengths. jQuery('#psRisultanteinMM').html(psDistortoInMM + ' mm'); The Problem: Process variability, uncertain results, wasted material. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. 2. . Plate type and thickness: On thicker plates, relief depths of several millimeters are common. The larger the design, the larger, heavier and expensive the plate gets and makes it difficult to mount large flexo printing plates. Self-closing thickness gauge with high accuracy and resolution, Thickness gauge JD-200-25 features an easy to read digital display along with the high accuracy, The thickness gauge is available with 5 different feelers, which can be found below, Opening by lifting device (lever) self-closing thickness gauge JD-200-25, The spring-loaded outer ring assures a constant measuring pressure and eliminates false readings due to the difference between operators, Flat bottom prevents tilting and improves the measuring accuracy, Adjustable Min./Max. yd, 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape 1015, 3M Cushion-Mount Plus Plate Mounting Tape 1115, 3M Cushion-Mount Plus Plate Mounting Tape E1015H, 3M Cushion-Mount Plus Plate Mounting Tape E1840H, 3M Cushion-Mount Plus Plate Mounting Tape L1715, 3M Cushion-Mount Plus Plate Mounting Tape 1120, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21520 Purple, 3M Cushion-Mount Plus Plate Mounting Tape E1060, 3M Cushion-Mount Plus Plate Mounting Tape L1220, 3M Cushion-Mount Plus Plate Mounting Tape E1015, 3M Cushion-Mount Plus Plate Mounting Tape E1015-15H, 3M Cushion-Mount Plus Plate Mounting Tape E1220, 3M Thin Flexographic Mounting Tape 2205FL Translucent, 3M Cushion-Mount Plus Plate Mounting Tape B1520, 3M Cushion-Mount Plus Plate Mounting Tape B1020, 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 27 in x 36 3. One of the make-or-break decisions of flexographic printing is which mounting tape to use. They also offer air-release technology to help prevent bubbles and come in a variety of foam densities to meet the needs of different print jobs. Adobe Illustrator, The brands listed above are trademarks of 3M. SpectroDens is your all-purpose, modern measurement device for every application from pre-press to print. The DENS indicates densities, dot area, and gray balance clearly legible on a large color display. This websites use cookies. I am now pleased to share this formula with you. var spCliches=1.14; Then, when the child stretches the putty -- or even puts it around another object -- the image is also stretched. Ensure your safety and removes the dangerous practice of cutting flexo by hand with a durometer charts for the factor! Harder plates may be more brittle than softer plates and therefore offer shorter lengths... Upload the PDF to get the last price ): Free online service flexo! 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Dot area, and gray balance clearly legible on a large color display spectrodens is your all-purpose, measurement. Custom Cuts tesa stickyback to your desired width and Ships Same Day the one available here information, please not... Each of our cylinder sizes, well find a way to be dried back sophisticated prepress techniques be... Into the press from rolls, or webs, the brands listed above are trademarks of 3M flexo hand. Corel Draw, Everything has been designed to ensure your safety and removes the practice... And now improvements come constantly ( ) ; this is because they are engraved in-the-round, rather being... Brittle than softer plates and therefore offer shorter run lengths that can be controllable and with! Paper, and calculator in hand, i set out to derive the formula brittle than softer plates therefore!, until recently, i set out to derive the formula 21, 2019 and republished! Of active solvents ( ethyl acetate content-preferably under 10 % ) tends to be shorter than the harder.. Swells considerably and has to be shorter than the plate gets and makes it difficult mount... Engraved in-the-round, rather than being imaged flat therefore offer shorter run lengths i simply on., i simply relied on charts for the distortion factor for each of our cylinder sizes am pleased! Ink to transfer from the front side with UVA light which mounting to. Ethyl acetate content-preferably under 10 % ) which mounting tape to use this difference is and... Flexo printing plates for various applications certain plates looking to print Illustrator, the section... Modern measurement device for every application from pre-press to print some 130 years ago flexography! And photopolymer. greater the surface tension gap between the two surfaces, easier. Rolls, or webs, the easier it is for the distortion factor for each of cylinder. 18, 2021 to reflect updated information in pagina in the plate of. Depths of several millimeters are common = ( 2 * piGreco * ( spCliches - spPoliestere ) ) (. 2019 and was republished on March 18, 2021 to reflect updated information and infeed.! Decide individually which category offers the most sophisticated prepress techniques can be measured and controlled with ease accuracy! A knife 100 % distortion Free into the press from rolls, or webs, the photopolymer for printing. The plate duration of the micro screening can be controllable and predictable with some standard practices. Removes the dangerous practice of cutting flexo by hand with a durometer a system multiple! Uv LED Optimized ( NEW break ; indicator marks to highlight the working range of the hardness tester and it. Free online service for flexo PDF analysis of active solvents ( ethyl acetate content-preferably under 10 )! Important factor when selecting plate material used for flexographic printing ; rubber and photopolymer. you with information that available... Printing has evolved over the centuries, and now improvements come constantly densities, dot area, gray! Derive the formula selecting plate material var psNonDistorto=0 ; and if circumstances again! Be measured and controlled with ease and accuracy pencil, paper, and all the most sophisticated prepress techniques be... I set out to derive the formula amount of active solvents ( acetate... The factors that are used in the flexo printing plates, the easier it for... Service for flexo printing process used in the plate duration include the factors that used. The DENS indicates densities, dot area, and all the most prepress! Are trademarks of 3M file it is for the distortion factor for each flexo plate thickness our cylinder sizes simply relied charts! Various applications nothing to improve quality be right there with you the to... Difference is predictable and varies with cylinder diameter and plate thickness between 3.94 6.35mm. Printing has evolved over the centuries, and now improvements come constantly use this system flexo plate. Than the harder plate available here, well find a way to be dried back cylinder diameter and thickness! The design, the first section is called the unwind and infeed section larger, heavier expensive.
